Cutting (PAC)
High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts
Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!
Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.
The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter.
When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.
Tip Sheet: Maximize Plasma Arc Cutting
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- Price
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Shield Cup - 9-5750
Thermacut
$27.959-5750 Shield Cup for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Replacement for part number: 9-5801. Parts View Reference Number: 1a Priced and Sold Individually...9-5750$27.95 -
Nozzle .031 (Pack of 10)
Thermacut
$35.00020219 Priced & Sold In Packages of 10 Nozzle .031"(0.78mm) Tip for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...020219$35.00 -
Retaining Cap - S19964
Profax
$42.45S19964 (KP2045-1) Retaining Cap for Lincoln® Pro-Cut 125 Systems with MAGNUM PCT-125 Plasma Arc Cutting Torches. Old Lincoln Part Number: S19964 New Lincoln Part Number: KP2045-1 Parts View Reference Number: 2 Priced and Sold...S19964$42.45 -
Machine Shield - 40 Amp - 020492
Thermacut
$15.80020492 Machine Shield, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX...020492$15.80 -
Pipe Nozzle (Pack of 10)
Profax
$28.00020131 Priced & Sold In Packages Of 10 Pipe Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma...020131$28.00 -
Tip - 035" (.9mm) (Pack of 10)
Thermacut
$38.30S18497-1 (KP2008-1) Priced & Sold as a Pack of 10. Tip - .035" (.9mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches. Old Lincoln Part Number: S18497-1New Lincoln Part Number: KP2008-1 Parts View Reference Number:...S18497-1$38.30 -
25' (7.6m) Complete Lead Set
Thermacut
$289.888-5048 25' (7.6m) Complete Lead Set for Thermal Dynamics® Dynapak® 110/ PAK® 2XT - PCH-20 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Thermal Dynamics® Dynapak® 110/ PAK2XT - PCH20 Plasma Arc...4-5048$289.88 -
Swirl Baffle, "4 Holes" - PT-31 & PT-31XL (Pack of 2)
Profax
$18.0018785 Priced & Sold as a Pack of 2. Swirl Baffle, "4 Holes".For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...18785$18.00 -
Shield - 100-250 Amp
Thermacut
$26.8721802 Shield - 100-250 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold...21802$26.87 -
Nozzle Retaining Nut
Thermacut
$17.7533371 Nozzle Retaining Nut for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for ESAB®/L-Tec®...33371$17.75 -
Tip, 25 Amp (Pack of 10)
Thermacut
$45.30176656 Priced & Sold as a Pack of 10.Tip - 25 Amps for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Miller® Spectrum 300 CutMate...176656$45.30 -
PAC 130 Hand Torch Package with 75' (22.8m) Leads
Thermacut
$1,152.07059079 Hand Torch Package with 75' (22.8m) Lead Set for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® MAX70/MAX80/MAX100 - PAC130 Plasma Arc Cutting...059079$1,152.07 -
MAX 200 - 45' (13.7m) Complete Shielded Lead Set
Thermacut
$961.33028460 45' (13.7m) Complete Shielded Lead Set for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Hypertherm® MAX200 Systems with PAC200 Plasma Arc Cutting Torches...028460$961.33 -
MAX 40/HT 40 25' (7.6m) Hand Torch Lead Set
Thermacut
$266.77029129 25' (7.6m) Hand Torch Lead Set for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Arc-Zone.com®,...029129$266.77 -
PAC 140 180° Machine Package-25' Leads & Positioning Sleeve
Thermacut
$973.32057053 180° Machine Torch Package with 25' (7.6m) Lead Set & Positioning Sleeve for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® MAX40/HT40 - PAC140...057053$973.32 -
Electrode, Knurled (Pack of 5)
Profax
$137.259-5720 Priced & Sold in Packages of 5. Electrode, Knurled. For the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...9-5720$137.25 -
Hand Shield - 200 Amp
Thermacut
$45.93020446 Hand Shield, 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...020446$45.93 -
Gouging Shield - 020712
Thermacut
$45.00020712 Gouging Shield for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 100D - PAC 160 Plasma Arc...020712$45.00 -
Tip - .076" - 150 Amp (Pack of 5)
Thermacut
$46.258-6648 Priced & Sold in Packages of 5. Tip - .076" - 150 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal Dynamics®...8-6648$46.25 -
Extended Pipe Saddle Nozzle - 50 Amp (Pack of 5)
Thermacut
$18.50120305 Priced & Sold as a Pack of 5. Extended Pipe Saddle Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar nozzle.Parts View Reference Number: Similar to 5 Performance...120305$18.50 -
Shield - 325-600 Amp
Thermacut
$25.2821945 Shield - 325-600 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold...21945$25.28 -
Electrode - 020220 (Pack of 10)
Thermacut
$66.00020220 Priced & Sold as a Pack of 10 Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation...020220$66.00 -
Retaining Cap
Thermacut
$30.99020184 Retaining Cap for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...020184$30.99 -
Shield Cup - 8-7500
Profax
$89.008-7500 Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PakMaster® 75XL Plus - PCH/M-60 PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75 Parts View Reference Number: PCH/M-60:...8-7500$89.00 -
Extended Tip (Pack of 10)
Thermacut
$46.20169214 Priced & Sold as a Pack of 10.Extended Tip for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Priced Individually, Sold in Packages of 10. Performance Proven™ Replacement for...169214$46.20 -
Electrode - 9-5633 (Pack of 10)
Thermacut
$204.009-5633 Priced & Sold as a Pack of 10. Electrode for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...9-5633$204.00 -
PT-27 Torch Package with 25' (7.6m) Lead Set & Ring
Thermacut
$612.0021661 Torch Package with 25' (7.6m) Lead Set & Ring for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Performance Proven™ Replacement for...21661$612.00 -
Shield Cup Body
Thermacut
$117.3120-1002 Shield Cup Body for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold Individually...20-1002$117.31 -
50' (15.2m) Hand Torch Lead Set 4-2729
Thermacut
$700.254-2729 50' (15.2m) Complete Hand Torch Lead Set for Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt Plasma Arc Cutting Torches. Performance Proven™ Replacement for Thermal Dynamics® PAK® 5/10/22 Systems with...4-2729$700.25 -
12.5' (3.8m) Hand Torch Lead Set - Unshielded
Thermacut
$224.41T-2952 12.5' (3.8m) Hand Torch Lead Set - Unshielded Hand Torch Unshielded Lead Set for Thermal Dynamics® PakMaster® 75/75XL/100XL Plus/EconoPak® 100 Systems with PCH-75 Plasma Arc Cutting Torches. Performance Proven™...T-2952$224.41 -
PAC 130 Hand Torch Package - 75' Quick Disconnect Leads
Thermacut
$1,213.67059095 Hand Torch Package with 75' (22.8m) Quick Disconnect Lead Set for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® MAX70/MAX80/MAX100 - PAC130...059095$1,213.67 -
PCH-26 90° Torch Package with 12.5' (3.8m) Leads
Thermacut
$566.352-3500 90° Torch Package with 12.5' (3.8m) Lead Set for Thermal Dynamics® EconoPak® 50 System with PCH-26 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Thermal Dynamics® EconoPak® 50 System with...2-3500$566.35 -
50' (15.2m) Torch Lead Set
Thermacut
$1,073.33T-0587 50' (15.2m) Torch Lead Set for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches. Performance Proven™ Replacement for ESAB®/L-Tec®...T-0587$1,073.33 -
HT2000 - 50' (15.2m) Complete Shielded Lead Set
Thermacut
$1,029.23028547 50' (15.2m) Complete Shielded Lead Set for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torch. All...028547$1,029.23 -
25' (7.6m) Machine Torch Lead Set - 4-2865
Thermacut
$583.814-2865 25' (7.6m) Machine Torch Lead Set for Thermal Dynamics® Merlin® PAK® 15XC Systems with PCM-150 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Thermal Dynamics® Merlin® PAK® 15XC...4-2865$583.81 -
MAX 200 - 50' (15.2m) Complete Shielded Lead Set
Thermacut
$1,054.48028384 50' (15.2m) Complete Shielded Lead Set for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Hypertherm® MAX200 Systems with PAC200 Plasma Arc Cutting Torches...028384$1,054.48 -
PT-15XL Torch Package with 15' (4.6m) Lead Set - ESP Machines
Thermacut
$3,008.6521301 PT-15XL Torch Package with 15' (4.6m) Lead Set - ESP Machines for ESAB®/L-Tec® ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15XL Plasma Arc Cutting Torches. Performance Proven™ Replacement for ESAB®/L-Tec®...21301$3,008.65 -
PCH-25 90° Torch Package with 12.5' (3.8m) Leads
Thermacut
$606.632-0252 90° Torch Package with 12.5' (3.8m) Lead Set for Thermal Dynamics® PakMaster® 25/EconoPak® 25 System with PCH-25 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Thermal Dynamics®...2-0252$606.63 -
Vectra Retaining Cap
Thermacut
$130.42120390 Vectra Retaining Cap for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch. *Note: Image depicts tapered retaining cap. Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement...120390$130.42 -
15' (4.6m) Lead Set - ESP Machines
Thermacut
$2,093.55T-1362 15' (4.6m) Lead Set - ESP Machines for ESAB®/L-Tec® ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Performance Proven™ Replacement for ESAB®/L-Tec®...T-1362$2,093.55