Archive for the ‘Welding Accessories’ Category

Joe Welder, American Chopper, and the evolution of the TIG torch

Thursday, March 1st, 2012

I was watching American Chopper with my wife last night and when they did a close up of Rick Petko TIG welding a custom gas tank together, my wife said, “He is using a Crafter Series TIG torch!”

That brought back memories of 1994 when we were dating and I was the Regional Sales Manager for Weldcraft, the world’s leading TIG torch manufacturer.  I was living in the western suburbs of Chicago, Saint Charles, IL to be exact.  I had a nice 1,000 Sq Ft fab shop behind my ranch house.

That shop is where I tinkered with an idea to solve a major problem with the TIG torches on the market at that time.  There was not a torch on the market that was ready to go right out of the box, with nozzle, tungsten, connectors and all.  I also added a flat side on the handle so that the welder can know which direction the torch is facing without lifting his helmet.  I built the first prototypes of what became the Crafter Series TIG torch, complete with the silicone rubber test molds, handle mock ups, etc.

I was working with long time racing buddy and good friend, John Dimock, the Southwest Sales Manager for Weldcraft.  We were getting ready for that AWS (American Welding Society) trade show in Chicago. Our sister company at the time was Bernard Welding Equipment located in the South suburbs, so it was important and all the Executives would be at the show.  Based on my travels to distributors all over the world, it became clear that there was a need for a high-performance TIG torch that was easy to sell and more than a copy of a 30-year-old design.  Besides the prototype sample torches, we put together a complete marketing proposal and sales plan.  We assembled all of the executives in one room and laid out the prototype and marketing plan to them.  I was surprised when the response was, “How much do you need and when can we get it done?”

That was the beginning of the Crafter Series line – the next generation of high-performance water-cooled TIG torches, and one of the best-selling premium TIG torches of all time.  Since that time, the concept has been copied by WeldTec and branded as a “Speedway” series, and of course there is no shortage of “import” TIG torches that are branded with a variety of names on them, but all share the same reverse-engineered components from a generation ago.

Times change and that leads me to today.  Arc-Zone welcomed Josh Sprinkle, the Weldcraft regional Sales Manager.  He stopped by the Zone today to share with us the next step forward in TIG torch design and performance from Weldcraft.

The WP-280 is a re-engineered version of the world’s most popular TIG torch model.  This torch rocks, it has an integral Super Cool™ water chamber built into the head, an improved cable and hose design with ColorSmart™ identification, and the hoses easily connect to the TIG torch body with screw-on hose nipples.  No more stainless steel wire ties!  Lastly, the new WP-280 series has a compact and friendly handle with just the right feel to it, and for those of us who value a small, comfortable and powerful TIG torch, the new Weldcraft WP-280 fits the bill.  I have one on my machine and I love it!

This is what the Crafter Series concept was all about, a TIG torch that was created in the engineering department by electrical and mechanical engineers, tested in the lab, and field tested by some of the top fabricators in the metal working industry.  Stay tuned, in a few days I’ll post an interview we did with Josh from Weldcraft that gives the scoop on this cool new torch.  Meanwhile, check it out for yourself right here in our store.

Here’s a spec sheet of the WP-280 from Weldcraft.

Why it’s important to take stock

Monday, December 20th, 2010

Happy Holidays!  The end of the year is always a good time to take stock, and I don’t mean inventory!  (although that is on the list for the year’s end).  I like to take time to look back on what we’ve accomplished over the past year and give thanks to those who’ve helped us.

Over this past year we’ve brought together a terrific customer service team:  Terri, Patti, Matt, Sarah, and Scott are available via phone and Live Chat from 7am to 5 pm California time.  Also, we’ve been streamlining procedures to ensure that each experience with Arc-Zone.com always includes excellent technical support, reliable turn-around time for shipping, great follow up, and of course, our signature M&Ms with every order!
This past year has also seen an expansion of our webstore offerings.  This is in part thanks to you, our customers, for telling us what you need for your welding application.  We’ve added the Miller Safety line of products, from the new WeldX High Temperature Welding Safety apparel to Miller Welding Helmets and Respiratory Safety and Heat Stress safety equipment.
One of my favorite new products is the BSX GearPack/ Helmet Bag.  I wrote it about in the last email, but just a reminder–  it would make an excellent gift for yourself or any welder in your life!  It’s a great way to store and carry your equipment from the shop to the field. And this bag is rugged, well made and looks stylish.
Our line-up of TIG / GTAW torches has been ramped up as well.  Now alongside the Weldcraft torches, we’ve added the complete line of CK TIG Torches and replacement parts. Now you can get the two most popular TIG brands with unparalleled service and technical support. No one on the planet has more product on the shelf, and the industry experts that can help you TIG like a Pro!
And when you need to connect all this equipment to your current set up, be sure to check out the Connectors section.  From argon couplers to color-coded cable-to-cable connectors, we’ll hook you up!

In October we launched our Diamond Grinding Wheel Core Exchange program. If you missed the story in our October e-newsletter you can read about the challenges in bringing this all together right here at WeldLikeAPro.com (where we archive all our newsletters). We’re now offering top quality, made-in-the-USA replacement diamond grinding wheels for nearly every tungsten grinding machine on the market. And the best part? Your used wheel may qualify for our Core Exchange Program. In other words, your spent wheel could be worth cold hard cash.

Anyone that knows me knows how much I love this industry. I’ve always said that the welding industry is a good business to be in because no matter what is happening in the world economy, you can find somone that needs something fabricated. We have had another record-breaking year, and we look forward to 2011 and we wish you all the same.

Best Regards,

Jim Watson, President & CEO
Arc-Zone.com, Inc. (R)

Behind the Scenes at the AWS / Fabtech Show

Wednesday, December 8th, 2010
I just got back from the AWS / Fabtech show in Atlanta. It’s great to meet old friends, make new friends (like Paul Sr. from OCC), and check out the new stuff from the manufacturers.  There’s some pretty innovative, high-performance products coming down the pike, some of which are already available at Arc-Zone.com and others you’ll be able to get at Arc-Zone.com very soon–  we’ll keep you posted.

One of the most exciting products I saw at the show was the BSX Welder’s Helmet Bag / Gear Pack. It’s a backpack fully equipped to store and transport your helmet, your gloves, your torch, your tools, and even a lunch box! They won’t be available to the general public for a couple more weeks, but I convinced the manufacturer to bring one to me, so I can, uh, test it, yeah that’s it….  Available NOW at Arc-Zone

I also got a good look at the new WeldX line from Miller Safety.  This line of clothing provides fantastic flame and spatter resistance and it’s lightweight and breathable which should help reduce heat stress related injuries.  Bonus–  you’ll look good in the classic black welding jacket, sleeves, bib or apron. And you can get those right now at Arc-Zone.com.

Also in time for the holiday season and back by popular demand-the Arc-Zone.com Gift Card! Use the handy Tell a Friend button to let your friends and family know what YOU want!

February 2010 Newsletter

Monday, April 12th, 2010

 

Want fries with that Plasma Welding Torch?

The other day a customer called from gasoline alley in Indianapolis. “Any way you can hook me up with a Double Double?” 

No, that’s not a welding term, it’s one the best burgers you’ll ever have– In-N-Out– a Southern California legend. By focusing on top quality, fresh ingredients and made-to-order burgers cooked the way you want, they’ve managed to take “fast food” to a whole ‘nother level. 

That’s what we do at Arc-Zone.com– we deliver best-in-class welding supplies to customers worldwide– but sending a Double Double– even UPS Red– wasn’t practical. However, our Customer Care Team went to lunch at In-N-Out and just for fun picked up some decals and a hat and we sent it along with the order. Our customer called the next day and said, “I am so impressed with your products, the packaging, reference materials, and decals! I’m setting up Arc-Zone as my preferred welding supply vendor!” 

Now I’m not saying we’ll send In-N-Out hats with every order, but please let us know if you have a special request, something you don’t see on our website, or a kit you’d like customized and give us a call– tollfree at 800.944.2243 (US) or 1.760.931.1500 (worldwide). We’ll even hold the pickles, and get you exactly what you need to Weld Like A Pro! 

Sincerely, 

Jim Watson, President & Founder
Arc-Zone.com, Inc. 


 

NEW: Welding Postitioners!  

These slick machines can optimize your welding procedure by rotating your work piece at your desired angle and speed. We’ve got lots of options, from the light-duty machines (pictured left) to heavy-duty welding positioners and even portable welding positioners! 
 



 

Need a Pump for your Water Cooler? 

Video about Procon Pumps for Welding Water CoolersArc-Zone sells new and professional refurbished top quality, genuine Procon (R) pumps for your welding water cooler.  Our pumps come with all the parts you need to hook to install it in your cooler….  for more information about coolant pumps, check out the video. 

SAVE an additional $25 on your purchase with our Core Rebate Program.  Just send in your used Procon pump!


JoeWelder at the local AWS Meeting

How involved are you in your local AWS chapter?

Jim Watson recently attended an AWS meeting and met some incredible students!

READ ABOUT IT –>


CarmenElectrode.com: Karine Maynard

Our Newest Rosie

Karine Maynard lives in central Kentucky and works as a blacksmith making ornamental & architectural ironwork, mostly custom jobs, like railings and balconies…..

Read more –>

December 2009 Newsletter

Monday, April 12th, 2010
I’m always amazed to find welding wherever I go. Our industry has a presence just about everywhere, and I can’t help but be positive. 
 
Just last month I took my family to the Del Mar National Horse Show, one of the premier horse show events in the country– and conveniently located 20 minutes from Arc-Zone’s So Cal headquarters.  While the horse show itself was pretty awesome, what really got me excited was the new roof they installed over the open air stadium.  Metal!  Read all about it and check out some pictures on JoeWelder.com
 
On behalf of the team here at Arc-Zone, I wanted to say thank you for your business this past year.  Give us a call if you have any questions about any of the products we’ve mentioned below, or if you need some help figuring out what you need.
 
Sincerely,
 
Jim Watson, President & Founder
Arc-Zone.com, Inc.
 
 

New Tungsten Electrode Grinders Online, On Sale  and Ready to Ship!Super Turbo Tungsten Grinder

We’ve just added the Super Turbo Heavy Duty Tungsten Grinding Machine and the Turbo Ace Semi-Automated Tungsten Grinding Machine to our line up. Both of these machines are manufactured to exacting standards in Japan, and can handle tungsten electrodes up to 3/16″ diameter.


Introductory Offer: 10% Discount

Save 10% off list price on these grinders, and replacement parts from now through the end of the year.  Use the discount code TURBO-09 when you place your order.Turbo Ace Tungsten Grinder

Distributor Opportunities Available!  Additional discounts apply for qualified distributors–  Call Arc-Zone at 800-944-2243 to participate!


Gift Ideas for Welders 

At Arc-Zone, we have in our store several items that would be a great gift for a welder, even for those on a tight budget. 

(HINT:  use the Tell a Friend button, to let someone know what you’d like) 

 
Books and DVDs on How to Weld and even some nice coffee table display books
 
Welding Apparel, Decals and Posters –  look stylish and stay safe in the weld shop and in the field!
 
And if you’ve been really good, maybe you’ll get our most popular tungsten grinding tool, the Sharpie(tm) Hand Held.

 


JoeWelder.com:  ArcTime™

Product Spotlight

ArcTime™ Brand Hybrid, One Tungsten Blend For All Materials
 
Fabricators from around the world are using ArcTime(tm) Hybrid tungsten electrodesto improve weld-quality, lower tungsten inventory costs and minimize weld defects.  What started as “cult  product” with a few specialty manufacturers of yatch towers, aerospace parts, mountain bikes and race cars has grown into our most popular tungsten electrode product.
 
This State-of-the-Art, Non-Radioactive Tungsten Electrode Formula works for all metals and is compatible with all welding machines.
 
Read More

 

October 2009 Newsletter

Monday, October 19th, 2009

A lot of things are happening behind-the-scenes at Arc-Zone– the new format of this newsletter is just one. We’ve also been working on some new features for our website and adding products to our line up. We’re pretty excited and hope you will be too. Check out the details below, and let us know if you have any questions or comments, or if there’s something you’d like to see at Arc-Zone.com.

Sincerely,

Jim Watson, President & Founder
Arc-Zone.com, Inc.

Turbo 4 Tungsten Grinder

This highly engineered tungsten grinder is now exclusively available at Arc-Zone.com.  Manufactured in Japan the Turbo 4 is a Medium-Duty high-performance tungsten grinder is the best in its class  Its compact, semi-portable design allows you to grind tungsten electrodes from .040″ to 1/8″ diameter while the enclosed chamber protects the operator– and your weld shop– from grinding dust and debris.
Ask about the he semi-automatic, and the Heavy-Duty Turbo Ace MT-11 tungsten grinders…  they’re available now, and will be online soon!

At JoeWelder.com:  Product Spotlight:  Gas Saver PRO Kits

The Gas Saver Pro Kits(TM) are a convenient and cost effective way to get all the components needed to convert your TIG torch to the benefits of a CK Gas Saver front end.  It saves time and money by organizing all the parts in one kit with a lid card and part numbers for easy replacement.

Customers tell us all the time that the gas saver pro kits improve their  TIG welding performance, improve weld visibility, and offer better shield gas coverage and lower gas consumption.

August 2009 Newsletter

Wednesday, August 19th, 2009

PRODUCT SPOTLIGHT: Hot Foot™ Remote Amperage Control for TIG Welding

Hotfoot Remote Amperage Control from Arc-Zone.com
Master Fabricator Mario Lozano from TSR Fabrication (and expert guest on Jesse James’s Monster Garage TV show) stopped by to pick up a remote control for his TIG Welder. He uses his pedal for a variety of applications for his high end custom fabricated header systems and turbo intercoolers- each one welded by hand and on a turntable. Mario chose the Arc-Zone Hot Foot™ brand high-performance foot control “they are durable, comfortable foot pedals with a nice foot bed and extra long cord.”

Read about Mario’s latest visit over at JoeWelder.com. Check out Arc-Zone’s Hot Foot™ brand foot controls and other remote amperage control options.

Plasma Arc Welding Torch Accessories

Did you know the Plasma Arc Welding experts at Arc-Zone.com have put together accessory kits for your plasma arc welding operations… Minimize downtime and have the highest quality replacement parts on hand so you’ll be up and running in no time!

If you do get into a bind, don’t forget, Arc-Zone.com stocks the most comprehensive line of replacement parts for plasma arc welding applications–Count on us to deliver the parts you need!

At CarmenElectrode.com

Tips for taking care of your TIG Torch

At JoeWelder.com

Info on the 2009 FABTECH / AWS welding show

June 2008 News from Arc-Zone.com

Sunday, June 15th, 2008

THE SKY’S THE LIMIT WITH THE NEW ARCTIME(tm)

ArcTime Hybrid Performance Tungsten Electrode for WeldingArc-Zone.com introduces the new, improved ArcTime(tm) Hybrid Performance Tungsten Electrode, offering optimal performance at an affordable price for all TIG and Plasma Arc Welding applications.

“Master fabricators have been using ArcTime for years,” says company president Jim Watson. Professional yacht tower fabricators, manufacturers of aerospace parts, and mountain bike builders have all selected ArcTime because of its excellent ignition properties, low burn off rate and longevity according to Watson. As an added bonus, this hybrid tungsten electrode works well with all power sources and all metals from mild steel to titanium. …try it yourself, and find out about our Money Back Guarantee–>


ARC-ZONE.COM(R) ADDS STICK ELECTRODE HOLDERS

Stick Electrode HoldersWe’ve added electrode holders for Stick/SMAW welding to our ecommerce website.

In addition to the standard shortstub and tong style electrode holders, Arc-Zone sells Stick Electrode holders complete with DINSE connectors and leads –choose from 12.5′ to 50′ lengths.


ARC-ZONE.COM(R) GOES HOLLYWOOD!

Neutrix Tungsten GrinderWe’ve added Video to the product detail on the Neutrix tungsten grinder. It’s a great way to see a demo before you buy.

And look for more video soon… get the behind-the-scenes story at JoeWelder.com


ASK JOE ™ AND WIN A T-SHIRT!

Arc-Zone.com T-ShirtWe’ve started a new regular feature on the JoeWelder.com site, Ask Joe(tm)

Each week we’ll feature real questions from real customers, and answers from our own Joe Welder(tm). Joe, aka Jim Watson, doesn’t like to toot his own horn, but he has a tremendous amount of expertise in TIG, MIG and Plasma Arc Welding and Cutting products– you can read the details over at Arc-Zone.com or read some of the About Joe Welder posts.

And, if you have a welding question you’d like answered, go ahead and Click on the Contact Joe link. If your question is featured on an Ask Joe post, we’ll send you a t-shirt!


ANOTHER NEW ROSIE

Laura Knight, Metal ArtistA common thread among many women welders is that they were first introduced to welding by a man in their lives. Laura Knight is no exception. “I started welding copper water lines with a plumber and then married an air conditioning technician who welds steel, and I learned wire feed welding from him,” she says. She now works as a metal artist.

Read about Laura Knight at CarmenElectrode.com

And let us know if you– or a woman welder you know– would like to be featured!


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