I don’t think I’ve ever laughed so hard at work before!  This guy has a gift – if not for welding, then definitely for writing!

Attempting to weld in the age of duct tape

Al Batt, Tales from Exit 22
Published Wednesday, March 10, 2010

I don’t like to wear socks.

I wear them but I don’t like it.

I consider socks to be a fire hazard.

I took a welding class at a college that once thrived in Waseca.

It wasn’t my idea. It was my employer’s idea. He felt that the duct tape I used wasn’t as strong as a weld. He was annoyingly conscientious. Welding started during the Bronze Age, and it survives into the Duct Tape Age. I went to college during the day and worked nights. The welding class gave me something to fill those hours that I had been wasting on sleep.

My father had taught me how to weld with a derelict welder he had rescued from a junkyard. It was a serious stapler that performed basic farm welding with little attention paid to aesthetics.

On the farm, I welded broken wagon tongues and tractor hitches. I gave up welding once I quit breaking wagon tongues and tractor hitches.

I would have been happy not knowing anything more about welding. Welding isn’t even an Olympic event. It could be in the Winter Olympics. Replacing the brooms with welders would make curling a little more exciting.

CONTINUE READING ONLINE ->

Crazy Germans and their sausage.  And I fully mean that as a compliment, because we here at Arc-Zone.com were all amazed and highly entertained by what happened next.

German welders + sausage + welding machine = Electric grill for men???

Adventurous Germans Grill Sausages with an Industrial Welder

“Eventually, the tube was so hot that the arc had to be shut down because the fat was on the verge of spontaneous combustion.”

By Vin Marshall  Posted 03.22.2010

Barbecue grills don’t typically require eye protection, but then, they’re typically not made from a giant TIG welder and an industrial sausage positioner either.

That’s something these Germans set out to change with the “Electric Grill For Men.”

What would you do if you needed to endurance-test a large industrial welding power supply?

You’d probably rig up something like the apparatus pictured here, in which a TIG welding torch draws a continuous arc along a slowly rotating piece of aluminum tubing mounted in a work positioner normally used for pipe welding.

As the long weld bead is laid down, the power supply is tested to verify that it can maintain its rated output and duty cycle without melting down. In the process, a great deal of heat is generated.

What would you do if you hated to see all of that heat going to waste? And furthermore, if you loved sausage?

CONTINUE READING ONLINE ->

Lance Hindmarsh used the lack of business around during the recession as inspiration to form a business of his own: Hindmarsh Engineering Services, and he hasn’t looked back since!

Hindmarsh Engineering Services: Metal skills sparks business

Thursday, 25 February 2010

Lance Hindmarsh knows his way around a piece of metal.

For the Dayboro resident, being handy with his hands has led to him running his own business, Hindmarsh Engineering Services.

“I’ve been a fitter and turner for 20 or 30-odd years,” Lance said.

“I was contracted to Top Taste Bakeries, they used to ring me for equipment maintenance and repairs.

“But when the recession really started to hit I lost the contract, and a lot of companies were the same, so basically I was at home and decided I would keep it (my services) going … and keep it local.

“Even as a kid I repaired go-karts and motorbikes and, living on a farm, basically you did it all yourself. So I guess I just had a knack for it (metal work and machinery repairs) from when I was little and I was always going to go that way.”

CONTINUE READING ONLINE ->

Scrap metal doesn’t ever go to waste at Wagner Companies — instead, the employees are using their free time to transform these bits and pieces into beautiful works of art.

Metal manufacturing workers use talents to transform scraps into art

By Rick Barrett of the Journal Sentinel
Posted: Feb. 8, 2010

When a piece of scrap metal falls to the factory floor at Wagner Companies, employee James Woggon may be close behind, snapping it up as material for his artwork.

So when thousands of small metal rings were going to be scrapped, Woggon used them – and a chair from the company cafeteria – to create a funky piece of patio furniture.

It was strictly for fun. Yet the talents of Woggon and fellow employee Jason Scott have not been lost on their employer, which manufactures things such as hand railings and snowplow parts. The two were hired as metal fabricators, an unglamorous job that often involves making thousands of parts in a repetitive fashion. But when work slows down, Woggon and Scott use their artistic talents in the factory.

CONTINUE READING ONLINE ->

Excited for the new Iron Man 2 movie coming out this summer?  Well, while you’re waiting, why don’t you check out this new IronMan 230 All-in-One MIG Welder from Hobart Welders?  It has everything you could want in a MIG machine — we only wish it had a bit more in common with its namesake (flying while welding anyone??)

Hobart Introduces IronMan 230 All-in-One MIG Welder with Superior Arc Quality and Greater Precision
Jon Crowley | Jan 14, 2010

Hobart Ironman 230

The IronMan™ 230 is a total redesign of the full-size MIG platform, outperforming the competition on arc quality, voltage control, duty cycle and value. It delivers 30-250 amps of pure power in a heavy duty cabinet. The arc of the new IronMan™ 230 is optimized to deliver a flawless weld, making spatter and post-weld cleanup almost non-existent. The IronMan™ 230 easily runs aluminum – just add the optional Hobart DP-3545-20 spool gun and you’re ready to weld aluminum from 18 gauge to 1/2″.

For improved feedability with aluminum wires or for extended reach with other wires add the Hobart 3545-20 spool gun with its 20 ft. cable length.

CONTINUE READING ONLINE ->