Archive for the ‘Just for Fun’ Category

Welding à la Halloween

Friday, October 30th, 2009
Pumpkin pyramid reborn for 2009
Pickaway-Ross students make improvements
By CRAIG ALLISON
STAFF WRITER
Published: Monday, October 5, 2009 2:17 PM EDT
The famed pumpkin pyramid, always located in the heart of the Pumpkin Show, has received a rework in time for the 103rd show. The job was a joint effort by the Pumpkin Show Inc. and a group of welding technology students at Pickaway Ross Career and Technology Center.
Under the direction of Tommy Collier, welding instructor at Pickaway Ross, students made a design, mounted the pyramid onto a wheeled trailer, fastened a towing hitch,  installed stabilizer jacks, and welded all the parts together for strength and durability.
Brandon Hart was the lead student on the team and was assisted by Burman Detty.      Dakota Waggoner and Cody Hettinger assisted in the early stages of the project.
6,000 pounds of pumpkins was figured as the weight the tower needed to support.
“This is fantastic,” said Hugh Dresbach of Pumpkin Show Inc.
“It used to take six men about six hours to put this together,” he said. “It was all just a bunch of nuts and bolts.”

Get in the mood for Halloween with some… welding?  There’s no better way for the students at Pickaway Ross Career and Technology Center!

Pumpkin pyramid reborn for 2009

Pickaway-Ross students make improvements

By CRAIG ALLISON - STAFF WRITER

Published: Monday, October 5, 2009 2:17 PM EDT

The famed pumpkin pyramid, always located in the heart of the Pumpkin Show, has received a rework in time for the 103rd show. The job was a joint effort by the Pumpkin Show Inc. and a group of welding technology students at Pickaway Ross Career and Technology Center.

pumpkinUnder the direction of Tommy Collier, welding instructor at Pickaway Ross, students made a design, mounted the pyramid onto a wheeled trailer, fastened a towing hitch,  installed stabilizer jacks, and welded all the parts together for strength and durability.

Brandon Hart was the lead student on the team and was assisted by Burman Detty. Dakota Waggoner and Cody Hettinger assisted in the early stages of the project.

CONTINUE READING ONLINE ->

What will you be welding this Halloween?  Share your ideas HERE.

Everything You Ever Needed to Know About Rosie the Riveter

Friday, October 2nd, 2009

I happily stumbled across this article at the Pop History Dig.  I say “happily” because I have never article more succint, more informative, or more delightful than the one which I am about to relate to you all.

It is, as was suggested by the title, ALL about Rosie the Riveter – the paintings, the posters, the song (did you know there was a song?), the campaigns for women workers, and loads of interesting little tidbits along the way.

For instance, did you know that Marilyn Monroe was once a real-life Rosie?  Well, she was, but you’ll have to read on to find out all about this, and loads more!

“Rosie The Riveter”
1941-1945

“Rosie the Riveter” is the name of a fictional character  who came to symbolize the millions of real women who  filled America’s factories, munitions plants, and shipyards during World War II.  In later years, Rosie also became an iconic American image in the fight to broaden women’s civil rights.

1941-45-rosie-the-riveter-55After the Japanese bombing of Pearl Harbor in December 1941 and the full involvement of the U.S. in World War II, the male work force was depleted to fill the ranks of the U.S. military.  This came precisely at a time when America’s need for factory output and munitions soared.  The U.S. government, with the help of advertising agencies such as J. Walter Thompson, mounted extensive campaigns to encourage women to join the work force.  Magazines and posters played a key role in the effort to recruit women for the wartime workforce.

CONTINUE READING ONLINE –>

Recycling Lightposts

Friday, October 2nd, 2009

Here at Arc-Zone.com, we love to hear about people recycling their old scrap metal – saving the environment, doing some welding, and most of all – making art!  In Silver City, New Mexico, Stuart Engal of Custom Steelworks is recycling old lightposts.  With a little ingenuity, they are going to become a brand new welcome arch spanning the entrance of Silver City’s historic downtown center.

New gateway to visit visitors to downtown Silver City

By Christine Steele Sun-News Bureau Chief

Posted: 07/31/2009 01:00:00 AM MDT

A local business owner is helping to create a custom-designed archway that will span Broadway and welcome visitors to historic downtown Silver City as part of a long-awaited Silver City MainStreet program.

(Sun-News photo by Christine Steele)

Tommy Johnson, of Custom Steelworks, 202 Bullard St., welds steel plates joining four recycled Silver City lamp posts... (Sun-News photo by Christine Steele)

Custom Steelworks, 202 S. Bullard St., a local metal fabrication business owned by Stuart Egnal, is fabricating the nearly 20-foot columns that will support a steel sign that will say “Downtown Silver City.”

The Downtown Gateway Arch will be installed on Broadway, on the east end of the bridge near Hudson Street. The project is estimated to cost $100,000, including in-kind   and donated services and materials.

Egnal and employee Tommy Johnson have been working for several weeks on the project, welding together four steel columns that had previously been downtown lightposts. The lightposts date back to 1949. The city had been stockpiling them to use in the project, Egnal said.

CONTINUE READING ONLINE ->

Advice for New Welders

Tuesday, September 29th, 2009

Think you’re having a bad day at work?  Just wait until you hear about Marty Rice’s bad days, cuz he’s had a lot of ‘em…  And I mean, traveling uphill to work, both ways in the snow with no shoes on, kind of bad days.  Afterall, welding’s a dirty job, but somebody’s gotta do it.

Learn your trade, pay your dues

Advice for new welders
By Marty Rice, Contributing Writer

Welding jobs may not be as plentiful as they once were, but welding instructor Marty Rice believes a lot of welding work is “waiting to bust loose once the economy straightens out, and there’s always work in welding, if you’re willing to pack a suitcase.” Rice has some advice for those embarking on a welding journey.

newbieI’ve paid my dues during my long and crazy welding career. I’ve had good jobs and bad jobs, good bosses and bad bosses, and I’ve met good and bad people in the field. In my opinion, one good person makes up for a bunch of lousy people. Which do you want to be?

Starting Out

I began my welding career as a maintenance welder at an oilfield and agricultural machinery repair and rebuild plant. Actually, my title could well have been “gopher boy.” There was a bunch of older guys and I, the one young guy. The old hands were mostly World War II vets, and the only thing I had going for me was that I had just gotten out of the Army. Other than that, I was a greenhorn—a newbie, a guy who didn’t know squat, and a pain in the butt. So my job was doing the hard, dirty work no one else wanted to do.

CONTINUE READING ONLINE ->

If you’re just starting out, check out Arc-Zone.com’s Starter Welding Gear Packages.  And if you’re in welding school now Arc-Zone.com offers School/ Student Discounts!
What’s your story? How did you get started?

What advice would YOU offer a newbie?

The 10 Welding Commandments

Friday, September 25th, 2009

Look what I found as I was browsing through the wonderful world of the Miller discussion boards!  If you haven’t read these already, you’re in for a treat, and if they’re not up in your shop already, well then… I don’t know what to tell you.

So, without further ado,

The 10 Welding Commandments

1. Thou shalt not weld on an unpurged tank, for the noise will be very loud when the tank explodes and thy friends will console thy widow in ways generally unacceptable to thee.

2. Thou shalt secure thy tanks, lest one fall on thy foot and transform thee into less than a graceful dancer when called upon by thy wife or other female friend.

3. Thou shalt clean thy work carefully, lest thy gaze upon thy work falling apart as it passeth out of thy sight.

4. Thou shalt place thy work in jigs, or other holding fixtures, for the eye is a poor instrument for the measurement of angles and great will be the wrath of thy leader as thou art doing thy task a second time.

5. Thou shalt not weld near batteries, compressed gasses, or flammable materials lest a spark from thy labors would cause thee to continue thy chosen profession in an open field or other such drafty place.

6. Thou shalt take great care of thy tools and equipment, lest thy friend who is in charge of such things smites thee about thy head and shoulders for being a wastrel and a knave.

7. Thou shalt not perform thy art without proper ventilation, for the smell of toxic gasses produced by the heating of primers, and plated or painted sufaces is worse than a bad cigar and will remain with thee until the end of thy days.

8. Thou shalt not weld without goggles, nor shalt thou allow others to gaze upon thy labors, lest thy employment, or the employment of others be changed to sitting on cold and rainy streets while selling pencils.

9. Thou shalt wear sturdy gloves, for burns upon thy hands are a source of great pain when thou art attempting to raise thy bowling average.

10. Thou shalt ground thy work, when thou weldeth with a machine of arcs, for thou art a poor conductor of electricity and the shock which thou shalt receive shall ruin thy plans for thy weekend.

More Tomboy Tools

Tuesday, September 22nd, 2009

In our post Welding in Pink, we talked about the company called Tomboy Tools.  I liked the idea of their company so much, I tried to find out some more information for you all, so here’s a little interivew with one of Tomboy Tools’ consultants about their “tool parties”.  Enjoy!

You Might Be a Welder If…

Friday, September 18th, 2009

This has to be my favorite topic post ever from the Miller Discussion Boards. It started three years ago, and amazingly, continues up until, probably whenever you’re reading this! There’ve been over five hundred responses, and since we couldn’t list them all for you, I picked out twenty of my favorites – see if you recognize any!

You Might Be a Welder If…

  • you’re in the truck and halfway home when it finally dawns on you that you still have you’re tig gloves on -2much2do
  • when working out at the gym, you spend more time examining the welds on the gym equipment than you do actually using the equipment – NewMexSmoke
  • you examine the welds on a car to determine whether to buy it or not - metalmeltr
  • the smell of argon and scorched clothing are nostalgic – arc~angel
  • you can tell what part of you is on fire just by the smell –  raserspeed
  • your safety boots could be used for tap dancing because of all the molten metal imbeded in their sole -Bubblemaker
  • your jeans are starting to rust – welderman23
  • you measure the rods you’ve burned in tons - triggerman
  • everybody at the weld supplier knows you by the sound of your voice when you call - BartsArcs
  • when you see a fire your first reaction is to put it out with your hands – steel n bones
  • you sit in the living room with a propane torch on the coffe table using it to make smores - turboglenn
  • you get splatter/grind dust in your coffee but you drink it anyway - Gnarcissist
  • you have the needed concentration to weld while wearing flip-flops! –  linas58
  • your wife finds all of her pots and pans in one of your sculptures – welder_guy
  • you’ve ever set your Boss on fire – MattT
  • you can identify different stick electrodes by their smell – Marcel Bauer
  • you have more welding hoods than your wife has shoes – GilaSlim
  • you have done the one footed hop from the hot sparks that fell into your boot and down between your toes -jhwelder
  • your clothes catch on fire more than once a day – richcharles
  • you have a completely different meaning for “It’s Miller time!” – SkidSteerSteve

Got any more YMBAWI quotes?  Let’s start another marathon thread here!

ScrapArtsMusic

Thursday, September 10th, 2009

If you’ve ever seen the show Stomp, then you’ll immediately understand what this new group ScrapArtsMusic is all about.  In the Stomp show, performers use anything from brooms to garbage cans to… themselves to make music.

ScrapArtsMusic has kicked it up a notch by using- you guessed it – scrap metal.  All of their musical instruments are made of recycled scrap metal and other materials, welded and refashioned into new and sometimes odder-looking instruments.  Take a look at this youtube video to get a glimpse of their astounding performance skills:

Welding with NASA

Friday, September 4th, 2009

Ever wanted to be an astronaut when you were little?  Well, now you can!  Well, no, you can’t, but you can get pretty darn close, by welding for NASA!  Even if they won’t actually be able to live in the International Space Station, these students can get a taste of life in space by welding the very tables that those astronauts will eat off of!

Students work to create table for NASA

Friday, July 31, 2009 | 2:50 PM

LEAGUE CITY, TX — Teachers, mentors and students with the HUNCH program (High Schools United with NASA to Create Hardware) are working overtime this summer. NASA engineers are teaching high school students how to create flight ready hardware out of sheet metal.

Jacobs Engineering's Steve Rogers and Clear Creek HS teacher Bill Gibbs help Josh Hartnett learn the intricacies of making sheet metal flight ready for space.

Jacobs Engineering's Steve Rogers and Clear Creek HS teacher Bill Gibbs help Josh Hartnett learn the intricacies of making sheet metal flight ready for space.

At Clear Creek High School they are working on making a dining table for the International Space Station. The design is already NASA approved and now students are learning how to fabricate the table using wax molds and sheet metal that is flight tolerant. According to teacher Bill Gibbs, the table should be flown to the ISS in 2010.

Steve Rogers a NASA contractor with Jacobs Engineering explained, “These high school students are doing what engineers with 25 to 30 year experience are doing at NASA. These students are doing very well.”

From the design to the fabrication, students are also learning the tedious side of sending hardware into space.

CONTINUE READING ONLINE ->

WorldSkills 2009

Wednesday, August 26th, 2009

calgaryAt the beginning of September this year, way up north in Calgary, Alberta, hundreds of young professionals from all over the world will congergate to compete in WorldSkills 2009.   Particpants compete in areas ranging anywhere from bricklaying and hairdressing to robotics and floristry.

However, since this is a welding blog, you’ll probably be leaning toward the construction metal works, welding, and sheet metal technology categories.

This is what WorldSkills International has to say about the event:

Power. Passion. Precision. Craftsmanship. Camaraderie. Competition!

These six words represent the thrill, excitement and spirit of WorldSkills International.

Every two years, hundreds of the best young professionals from trades, service and technical programs around the world gather to showcase their talents and abilities. This thrilling, high-performance, four day WorldSkills Competition is the biggest event of its kind in the world.

WorldSkills International was established in 1950. Today it is made up of 51 Member countries/regions worldwide. Participants compete for gold, silver, and bronze medals – striving to excel in world-class standards in 45 skill categories, ranging from cabinetmaking to web design.

Yet WorldSkills International is more than just a head-to-head challenge between aspiring professionals. It is a unique, not-for-profit, non-political, non-denominational association whose Members are responsible for promoting vocational education and training in their respective countries/regions.

CONTINUE READING ONLINE ->

For more information, you can go to the WorldSkills Calgary website HERE.

As only the second Canadian host of this event in its 59-year history, WorldSkills Calgary 2009 is proudly hosting The 40th WorldSkills Competition from September 1 – 7, 2009. Over 900 international Competitors will compete simultaneously in 45 skill categories during four days of intense Competition on Stampede Park in Calgary, Alberta, Canada. Hailed as the pinnacle of global skills, trades, and technology competition, this biennial event promotesWelding, construction metal works, and sheet metal technology excellence and international competency industry standardsCONTINUE READING ONLINE -
Sept. 1 Opening Ceremony, Stampede Grandstand, ticketed event
Sept. 2-5 Simultaneous Competition in 45 skills, Stampede Park, FREE Admission
Sept. 6 Closing Ceremony, Stampede Corral, ticketed event
Sept. 7 Celebration of WorldSkills Champions at the CFL Labour Day Classic football game, ticketed event

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