Archive for September, 2009

Advice for New Welders

Tuesday, September 29th, 2009

Think you’re having a bad day at work?  Just wait until you hear about Marty Rice’s bad days, cuz he’s had a lot of ‘em…  And I mean, traveling uphill to work, both ways in the snow with no shoes on, kind of bad days.  Afterall, welding’s a dirty job, but somebody’s gotta do it.

Learn your trade, pay your dues

Advice for new welders
By Marty Rice, Contributing Writer

Welding jobs may not be as plentiful as they once were, but welding instructor Marty Rice believes a lot of welding work is “waiting to bust loose once the economy straightens out, and there’s always work in welding, if you’re willing to pack a suitcase.” Rice has some advice for those embarking on a welding journey.

newbieI’ve paid my dues during my long and crazy welding career. I’ve had good jobs and bad jobs, good bosses and bad bosses, and I’ve met good and bad people in the field. In my opinion, one good person makes up for a bunch of lousy people. Which do you want to be?

Starting Out

I began my welding career as a maintenance welder at an oilfield and agricultural machinery repair and rebuild plant. Actually, my title could well have been “gopher boy.” There was a bunch of older guys and I, the one young guy. The old hands were mostly World War II vets, and the only thing I had going for me was that I had just gotten out of the Army. Other than that, I was a greenhorn—a newbie, a guy who didn’t know squat, and a pain in the butt. So my job was doing the hard, dirty work no one else wanted to do.

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If you’re just starting out, check out Arc-Zone.com’s Starter Welding Gear Packages.  And if you’re in welding school now Arc-Zone.com offers School/ Student Discounts!
What’s your story? How did you get started?

What advice would YOU offer a newbie?

The 10 Welding Commandments

Friday, September 25th, 2009

Look what I found as I was browsing through the wonderful world of the Miller discussion boards!  If you haven’t read these already, you’re in for a treat, and if they’re not up in your shop already, well then… I don’t know what to tell you.

So, without further ado,

The 10 Welding Commandments

1. Thou shalt not weld on an unpurged tank, for the noise will be very loud when the tank explodes and thy friends will console thy widow in ways generally unacceptable to thee.

2. Thou shalt secure thy tanks, lest one fall on thy foot and transform thee into less than a graceful dancer when called upon by thy wife or other female friend.

3. Thou shalt clean thy work carefully, lest thy gaze upon thy work falling apart as it passeth out of thy sight.

4. Thou shalt place thy work in jigs, or other holding fixtures, for the eye is a poor instrument for the measurement of angles and great will be the wrath of thy leader as thou art doing thy task a second time.

5. Thou shalt not weld near batteries, compressed gasses, or flammable materials lest a spark from thy labors would cause thee to continue thy chosen profession in an open field or other such drafty place.

6. Thou shalt take great care of thy tools and equipment, lest thy friend who is in charge of such things smites thee about thy head and shoulders for being a wastrel and a knave.

7. Thou shalt not perform thy art without proper ventilation, for the smell of toxic gasses produced by the heating of primers, and plated or painted sufaces is worse than a bad cigar and will remain with thee until the end of thy days.

8. Thou shalt not weld without goggles, nor shalt thou allow others to gaze upon thy labors, lest thy employment, or the employment of others be changed to sitting on cold and rainy streets while selling pencils.

9. Thou shalt wear sturdy gloves, for burns upon thy hands are a source of great pain when thou art attempting to raise thy bowling average.

10. Thou shalt ground thy work, when thou weldeth with a machine of arcs, for thou art a poor conductor of electricity and the shock which thou shalt receive shall ruin thy plans for thy weekend.

GTAW Improvements

Wednesday, September 23rd, 2009

There is a new welding process, recently developed in Europe, that is said to not only improve welds but also lower the skill required to make them.  It uses a “manual and automated GTAW wire feed control combined with a hot-wire power source” that improves the wire feed, weld pool, and weld deposition and decreases gas consumption.

Enhancing the GTAW process

By Ed Craig, Contributing Writer
September 15, 2009

Gas tungsten arc welding (GTAW or TIG), a popular process for high-quality manual welding, has its limitations and requires highly skilled operators. A process used in Europe addresses those limitations, enhances productivity and weld quality, and reduces the skill level required to GTAW.

gtaw-welder-figure-3For at least six decades, traditional gas tungsten arc welding (GTAW or TIG) has been considered the process of choice for attaining high-quality welds in any metal application. However, this process has certain drawbacks, such as the weld energy limitation influenced by the weld pool dynamics and typically slow manual wire feed rates. Manual GTAW requires highly skilled operators who possess the dexterity necessary to feed the wire. Manual GTAW techniques vary, and the weld-wire-to-arc and weld puddle placement are inconsistent.

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More Tomboy Tools

Tuesday, September 22nd, 2009

In our post Welding in Pink, we talked about the company called Tomboy Tools.  I liked the idea of their company so much, I tried to find out some more information for you all, so here’s a little interivew with one of Tomboy Tools’ consultants about their “tool parties”.  Enjoy!

Picture of the Day: Real Rosies at Work

Monday, September 21st, 2009

womendouglas

“Women are trained to do precise and vital engine installation at the Douglas Aircraft Company plants, Long Beach, CA, October 1942.”

Photograph Courtesy of the Library of Congress

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